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Full Mold Casting - List of Manufacturers, Suppliers, Companies and Products

Full Mold Casting Product List

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Single item, no wooden pattern, delivery time 3 weeks, full mold casting.

Single item, no wooden pattern, delivery time 3 weeks, full mold casting.

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates foam models that are the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.

  • Vehicle body parts
  • Full Mold Casting

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Single item, no wooden pattern, delivery time 3 weeks, full mold casting.

Single item, no wooden pattern, delivery time 3 weeks, full mold casting.

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomotetsu Industry!!

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.

  • Vehicle body parts
  • Full Mold Casting

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Small lot casting, no wooden patterns, delivery in 3 weeks, full mold casting.

Small lot casting, no wooden patterns, delivery in 3 weeks, full mold casting.

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This process makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also achievable with original (steel substitute) materials.

  • Other machine elements
  • Full Mold Casting

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Large press die lower mold FC250 full mold casting

Large press die lower mold FC250 full mold casting

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also achievable with original (steel substitute) materials.

  • Vehicle body parts
  • Full Mold Casting

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Full Mold Casting Method

Full Mold Casting Method

No maintenance costs required! A casting method that allows for confirmation of product shape at the stage of the polystyrene model.

The "Full Mold Casting Method" is a casting technique in which a polystyrene model is replaced by molten metal to create the final product. Casting is performed by replacing the model with molten metal while the mold is filled with a disposable model, resulting in the creation of castings. Since wooden molds are not required, the lead time for single items or small quantities is shorter and costs are lower. This method is suitable for prototypes, single castings, and artistic castings. Additionally, there are no maintenance costs, and the product shape can be confirmed at the stage of the polystyrene model. 【Features】 ■ Faster lead time compared to wooden mold casting methods ■ Capable of vertical startup due to ownership of numerous NC machines for processing polystyrene models ■ No need for storage costs or maintenance fees unlike wooden molds ■ Product shape can be confirmed at the stage of the polystyrene model ■ Design changes are easier compared to wooden molds *For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine
  • Full Mold Casting

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Single item, no wooden mold, delivery time 3 weeks, full mold casting.

Single item, no wooden mold, delivery time 3 weeks, full mold casting.

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates foam models in the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (alternative steel) materials. Focusing on castings for automotive parts press molds and various industrial machine castings, we design and manufacture full mold models ranging from 50 kg to 15 tons, and carry out integrated production from casting to machining with low-impurity melting using high-frequency induction furnaces.

  • Other machine elements
  • Full Mold Casting

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Industrial machine tools T-slot table (FC250) full mold casting

Industrial machine tools T-slot table (FC250) full mold casting

Casting X - A casting method using digital technology for large and small rod castings. For cost reduction, contact Tomo Steel Industry!!

FMC casting creates foam models that are the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This method makes it difficult for burrs to form and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.

  • Other measurement, recording and measuring instruments
  • Full Mold Casting

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Full Mold Casting

Full Mold Casting

Ideal for small quantities and prototype development! Cost-effective with short lead times for expanded polystyrene casting.

"Full Mold Casting" is a manufacturing method that involves embedding a model made of expanded polystyrene in sand and vaporizing the polystyrene with the heat of molten metal to replace it with a casting. It allows for cost reduction and production in a short period. Since it can easily accommodate design changes at the model stage, it is ideal for single items, small quantities, or prototype development. 【Features】 ■ Low cost ■ Production possible in a short period ■ Easily accommodates design changes in the model ■ Ideal for single items, small quantities, or prototype development *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Casting Machine
  • Full Mold Casting

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Large delivery time: 3 weeks, FC300 frame, 10t

Large delivery time: 3 weeks, FC300 frame, 10t

Casting X - A casting method using digital technology for large and small rod castings, contact Tomo Steel Industry for cost reduction!!

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This method makes it difficult for burrs to form and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (alternative steel) materials.

  • Other machine elements
  • Full Mold Casting

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Small lot large castings, no wooden patterns, full mold casting.

Small lot large castings, no wooden patterns, full mold casting.

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates foam models that are the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process makes it difficult for burrs to occur and enables the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.

  • Other machine elements
  • Full Mold Casting

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